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Hot Forming Steel Tube Induction Pipe Bending Machine With High Loading Capacity

WGYC-530

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Description

Middle frequency hot forming induction pipe bending equipment for stainless steel

Specification

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Bending diameter | 159-530mm | Feeding speed | 10-100mm/min |
Bending radius | 2.5-5D | Working power | 525kw |
Bending angle | 0-180° | Voltage | 380V 50/60Hz 3phase |
Wall thickness | 8-60mm | Heating temperature | 800-1000℃ |
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Description
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Adopt electron-magnetic induction principal, quicker heating, less burning loss, lower labor strength.

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Induction coils adopt whole heterotype copper pipe winding, tidy and beauty, precise sizes, high mechanical strength, high electrical efficiency.

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Hydraulic station adopts well-known variable displacement piston pump. Flow control adopts high precision converter for low flow automatic control.

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Heating power supply control mode: automatic and manual.

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Closed cooling water tower: needs less space and can be moved and put according to requirements. Less energy consumption, easy and reliable operation.

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Less energy consumption, easy and reliable operation.


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Principle

This complete set of middle frequency induction heating pipe bending machine adopts electron magnetic theory which can converts the 3 phase power frequency into single phase middle frequency power energy. The work-piece is been put into the circumanstance of vacuum and protective gas, and the alternating magnetic field will generate eddy-current loss and produce huge heat, thus it can meet the heating requirement of smelting, diathermanous, quenching and bending.

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Application

This complete set of induction heating pipe bending machine is widely used in:

Petrochemical

Power generation

Chemical

Oil and gas

Ship building

Compresspor and pump station

Construction

Areospace

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Competitive Advantage

Large memory can store various groups of technology.

Cost efficiency. Straight material is less costly than standard components (e.g. elbows) and bends can be produced faster than standard components can be welded.

Elbows can often be replaced by larger radius bends, reducing friction, wear and required pump capacity.

Induction bending reduces the number of welds in a system.Induction bends are stronger than elbows with uniform wall thickness

No welds at the critical points thanks to the tangents.

Less non-destructive testing, saving cost.

Stock of elbows and standard bends can be greatly reduced.

Straight pipe is more readily available than elbows, reducing time to market

Bends can be made from the same base material as the straight pipe.

Induction bending does not need bend dies or mandrels. A simple clamping/ inductor set covers a wide range of radii and wall thicknesses.

Induction bending is a clean process. No lubricants necessary. Water needed for the cooling is recycled.

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