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CNC Control Induction Pipe Bending Machine Induction Bending of Pipe

WGYC-325

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Description

Gas/oil filed pipe induction hot bending machine with excellent bending technology

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Specification

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Bending diameter | 159-325mm | Feeding speed | 10-100mm/min |
Bending radius | 2.5-5D | Working power | 270kw |
Bending angle | 0-180° | Voltage | 380V 50/60Hz 3phase |
Wall thickness | 8-60mm | Heating temperature | 800-1000℃ |
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Description

Adopt electron-magnetic induction principal, quicker heating, less burning loss, lower labor strength.

Rectification control adopts newly all digital trigger technology, high loading capacity and reliability.

Complete protection functions for over-current protection, over-voltage protection, controlling power supply low voltage protection etc.

Induction coils adopt whole heterotype copper pipe winding, tidy and beauty, precise sizes, high mechanical strength, high electrical efficiency.

Hydraulic station adopts well-known variable displacement piston pump. Flow control adopts high precision converter for low flow automatic control.

Computer control system uses industrial computer control system. The user interface friendly system uses high-speed 400MHZ RISC CPU. The memory is 2GB and the hard disk is 500GB.

Heating power supply control mode: automatic and manual.

Closed cooling water tower: needs less space and can be moved and put according to requirements. Less energy consumption, easy and reliable operation.

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Principle

This induction heating bending machine uses inductors to locally heat steel pipes. This results in a narraw heat band in the shape to be bent. The shape is firmly held by a clamp at a desired radius which is mounted on a free pivoting arm. The shape is pushed through the inductor by an accurate drive system which causes the hot section to form the bend at the set radius. The bent part is then cooled by the circulating water from the closed cooling water tower to fix the bending shape.

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Application

This complete set of induction heating pipe bending machine is widely used in:
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Petrochemical

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Power generation

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Chemical

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Oil and gas

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Ship building

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Compresspor and pump station

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Construction


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Competitive Advantage
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Large-tonnage hydraulic or chain type mechanical pipe pushing, stable pipe bending process.?

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Adjustable bending arm adapts to different radius adjustment.

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Siemens PLC programmable control on radius adjustment, bending angle, speed of bending, heating temperature and cooling water control.

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PLC industrial computer used for integrated monitor of technological parameters of the bent pipe to ensure the consistency of the bending.

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Large memory can store various groups of technology.

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Cooling water is circulating which can reduce the waste and comsuption of water.

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The bending process is continous and highly automated from start to the end.


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