Boilers & Power Equipment
Description
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C/U/Z Purlin Quick Changeable Forming Line
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Descrition:
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The each part of equipment description:
?1?? 5 T hydraulic decoiler
Single head decoiler ,hydraulic inner expansion and motorized decoiling
Coil weight (Max):5000kg
Coil dia (Max):1600mmCoil Width(Max.):500mm
Motor power:4kw
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2,? 2 Rolls Feeding, 5 rolls leveling
Feeding width can be adjustable on the right and left
Feeding roller, dia is? ￠100mm,material 45# steel, high-frequency quenched( heat treatment HRC48-52)
?5 rolls leveling,(2 upper rolls and 3 lower rolls ).diameter ￠100mm ,quenched material 45# steel, high-frequency quenched( heat treatment HRC48-52)
Hydraulic pre-cut: 1set,hydraulic motor: 5.5kw
4. Roll forming Unit
Main motor power: 37kw motor made in China which connected with the reducer ,model ZSY250
Roll forming stands:20stations
Rolled steel thickness:1.5--4mm
Way of Drive: gearbox with joint coupling drive(see picture below)
Main shaft dia: ￠90mm ,material: 45﹟steel HB 220-260
Rollers material: GCr15 forged steel, quenched 58°-62
Working speed:5m--12m/min(not including punching)
Machine structure: heavy forged iron stands( see the picture below)
All of the C/U/Z profiles can be produced in this machine
? ?For C/U purlin: width:80-300mm height:40mm—80mm(adjust automatically? by PLC)
?? For Z purlin:width :100-300mm? height:50mm—80mm(adjust automatically by PLC)
It needs 30 min to finish changing from C/U to Z profiles
It just needs 5 min to finish changing the width from one width to another width
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5. Hydraulic pre-punching ( 2 sets)
Way of punching:hydraulic punching
Hydraulic pressure:25Mpa
Punching mould material: Cr12? quenched 58°-62°
Hydraulic power:11kw
One set of round holes punching mould ,size 14mm--18mm
One set of vertical holes punching mould ,size 14mmx26mm
6. Hydraulic cutting( without scraps)
Way of cutting:Hydraulic mould cutting
Blade material: Cr12 quenched 58°-62°
Working pressure:25Mpa
Total cutting blades:15 sets
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7.Electrical parts:
Way of control: PLC,Siemens made in Germany ?
Inverter: Siemens made in Germany
Operation panel: Siemens touch screen made in Germany
Omron encoder measures the length
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8.? 12M auto-stacker
# Stacking length:max 12 m
# ?Direction of output: airlinder makes the product turning
# ?Power for lifting& lowering: 3KW
# Way of control: PLC ,Simens brand
# Max stacking height:500mm
# Pictures as reference
Summerization of the whole line:
Total power:60.5KW
Demension:35mx2.5mx1.6m
The components of the whole line
?5T hydraulic decoiler, roll forming Machine ( guiding,feeding, leveling and hydraulic pre-cut ) ,2 sets of holes punching units, PLC cabinet, Hydraulic station, hydraulic cutting unit,12M stacker,15 sets of cutting blades
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Specifications:
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?? C/Z/U Purlin Interchangeable Forming Machine
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The ?profiles Drawing:
The Holes Punching Drawing(punched on the width)
? The thickness of sheet: 1.5mm---4mm hot rolled or galvanized steel .G300Mpa
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The production flow of equipment
5T hydrarlic Decoiler-- 2 rolls feeding --5 leveling--hydraulic pre-cut ---- Punching station 1 --- Punching station 2 -- Roll Forming -- Hydraulic cutting ( without scraps) ---- 12M stacker
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NO. | Items | Unit | Main specification |
1 | Material thickness | mm | 1.5-3.5 |
2 | Forming speed | m/min | 12-20 |
3 | Roll station | / | 14 stations(depend on the profile) |
4 | Main power | kw | 37 |
5 | Hydraulic power | kw | 11 |
6 | Control system | / | PLC panasonic/omron/simens/mitsubishi |
7 | Drive | / | gearbox drive |
8 | Decoiler | 5T | hydraulic decoiler |
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Read More
Wuxi Hai Roll Fone Science&Tecnology Co.,Ltd
Roofing Roll Forming Machine,Metal Deck Roll Forming Machine,Purlin Roll Forming Machine
Address: 2-627,Xiangjiang North Road,New District,Wuxi City,
Wuxi, Jiangsu
China, 214000
Tel: 86-0510-81153870
Fax: 86-0510-81153873
