Boilers & Power Equipment
Description
High Speed Beverage Filling Machine , Aseptic Brick Carton Juice Filling Machine
?
?
Main Feature
?
The main features are: disposable auto-complete feed, sterilization, box making, filling, forming, sealing action, the molding of composite materials using hydrogen peroxide spray and high-intensity ultraviolet radiation and sterile hot air drying, packaging, materials?completion of the aseptic chamber of the filling and after the filling of the seal are in a positive pressure conditions, thus ensuring a sterile packaging materials and materials to be packaged through a juice beverage after the UHT sterilization at room temperature shelf life of long?up to one year.?In addition, the aircraft PLC optical correction, frequency control, pneumatic solenoid valve, vacuum systems, liquid level control, smart electronic thermostat adjustment, automatic fault alarm system and sterile room, etc. Germany, Japan and other countries of the famous brand?, the whole machine is used stainless steel, beautiful appearance, convenient operation.
?
Main Technical Parameters
?
- - - -
Production speed | The net content is 1,000 milliliter, 1,500-2,000 bags per hour |
Shapes of Packing | Brick, slender |
Packing material | PE/PAPER/PE/AL/PE/PE six layer coiling block composite material |
Utilization power | 24 Kw (power: 4 Kw, electrical heating: 20 Kw) |
Utilization voltage | 220V/380V |
Frequency of power utilization | 50Hz/60Hz |
Compressed air | 0.4-0-6Mpa, 1.0M3/min |
Technological process | Formfeed-code-sterilization-filling-forming |
Mode of operation | PLC control, human-computer interface operate |
Shelf life of product | Under the indoor temperature of 25-30℃, the guarantee period of the common drink is 12 months and 6 months for dairy. |
Boundary dimension | L×W×H=6,000×1,600×4,000mm |
- - - -
?
?
Equipment Configuration
?
- - - -
No. | Name | Configuration | Quantity | Brand |
1. Machinery molding |
101 | Lower traction part | Worm and gear reducer NARV50-15 is used for main drawing roller which is equipped with 1 set of three-phase asynchronous motor of 0.37 KW; one Japan SMC cylinder MA40x35 is used for traction rubber roller. | 1 set | Speed reducer of Japan Inovance |
102 | Locating mechanism | One set of thin cylinder SDA40x15 of Japan SMC is used for brake. | 1 set | ? |
103 | Film mulching mechanism | One set of air cylinder MA16x30 of Japan SMC under rubber roller of pressing PP film. | 1 set | ? |
104 | Putting model mechanism | One group of guide rails of Germany Igus; 2 connecting-film cylinders SDA12x12 of Japan SMC; the heater of connecting film uses PTC ceramic heater band. | 1 set | ? |
105 | Guide wheel mechanism | HRC55-60 pin axle of Japan, all are stainless steel hard axles, and heat treatment is for surface hardness; pin axle uses Germany Igus. | 1 set | ? |
106 | Rack of horizontal sealing | The rack material is aviation aluminum 7075. | 1 set | ? |
107 | Clamping jaw of horizontal sealing | The engineering plastics of American Dupont; high-end heat treatment is made for the stainless steed parts of key places; bearing of Japan NSK; counterpoint mechanism motor of 0.75 KW of Japan Inovance; electrode part of horizontal sealing uses American C17200 beryllium bronze; | 1 set | ? |
108 | Clamping jaw motor of horizontal sealing | Servo motor of 4.4 KW of Japan Inovance | 1 set | ? |
109 | Station chain mechanism | All 26 pieces of chain boards are fine finished, all materials are 7075 aviation aluminum, and oxidative treatment are made for surface. | 1 set | ? |
110 | Output mechanism | The reducer of bevel gear of 1:1 is APEX brand of Taiwan. Cam structure is used for packaging, and swivel plate is outside, eight swing arm moving packages for one circle, and the package moving is automatic and flexible. | 1 set | ? |
111 | Motor of output mechanism | Servo motor of 4.4 KW of Japan Inovance | 1 set | ? |
112 | Upper traction mechanism | The bearing of traction case uses the stainless bearing of Sweden SKF, which is heat resistant, corrosion resistant and acid-base resistant. Worm and gear reducer NARV50-15 is used for main drawing roller which is equipped with 1 set of three-phase asynchronous motor of 0.37 KW; one Japan SMC cylinder MA40x35 is used for traction rubber roller. | 1 set | Speed reducer of Japan Inovance |
113 | High-frequency heater of horizontal sealing | 2 KW, RDRF-05, high-frequency electro-magnetic induction | 1 piece | Italy CEIA |
114 | High-frequency heater of longitudinal sealing | 2 KW, RDRF-05, high-frequency electro-magnetic induction | 1 piece | Italy CEIA |
115 | High-frequency heater of film mulching | 2 KW, RDRF-05, high-frequency electro-magnetic induction | 1 piece | Italy CEIA |
116 | Automatic lubrication oiling machine | 30 W, Taiwan TUNGTAY | 1 set | ? |
2.? Aseptic system |
201 | Hot air heater | 15KW | 1 piece | Japan SAKAGUCHI |
202 | Hydrogen peroxide groove mechanism | The whole hydrogen peroxide groove use the 316 material, inside roller bearing is Japan ceramic bearing. | 1 set | ? |
203 | Hydrogen peroxide pump | 0.37KW, 300L/H | ? 1 set | GRUNDFOS |
204 | Hydrogen peroxide heater | 2KW | 3 pieces | Japan SAKAGUCHI |
205 | Water-cycling vacuum pump | 4KW | 1 set | German BECKER |
206 | Pneumatic two position three -way reversing valve | φ51.3 | 2? pieces | APV |
207 | Plate heat exchanger | BRF05-160-316L | 1 set | Shanghai NANHUA |
208 | Temperature sensor | 0~200℃/450℃ | 5 5 pieces | OMRON |
209 | Spherical valve, butterfly bamper, angle seat valve | ? | Several | Shanghai Yuanan |
210 | Pressure regulating valve, relief valve | ? | 1 piece for each | APV |
211 | Constant flow valve | ? | 2 pieces | APV |
212 | Sterile proportional adjusting valve | ? | 1 piece | German BURKERT |
3. Electric configuration |
301 | Air circuit breaker | C65N-D | ? | Schneider |
302 | Alternating current contactor | LC1-D****N | ? | Schneider |
303 | Intermediate relay | MY2NJ | ? | OMRON |
304 | Transducer | ATV303H | ? | Schneider |
305 | Servo motor/servo drivers | LSMH/LS600P | ? | Japan Inovance |
306 | Programmable controller PLC | S7-200CN | ? | Siemens |
307 | Human-computer interface | 6AV66480BE113AX0 | ? | Siemens |
308 | Temperature controller | PXR9NEH | ? | ? Japan fuji |
309 | Pressure regulating module | STY**A-III | ? | Fushen science and technology |
310 | Proximity switch | LE**SF**DP0 | ? | LANBAO |
311 | Magnet switch | D-AS3 | ? | Japan |
312 | Color mark sensor | KT5W-2P2116D | ? | German SICK |
313 | Absolute value encoder | TRD-NA | ? | Japan |
314 | Switching power supply | ? | ? | ? MEAN WELL |
? | ? | ? | ? | ? | ? | ? |
- - - -
?
?
Read More
Shanghai Jimei Food Machinery Co.,Ltd
Pasteurized Milk Processing Line,UHT Milk Processing Line,Yogurt Production Line
Address: 958Lixue Road, Malu, Jiading,
Shanghai, Shanghai
China, 200000
Tel: 86-021-61049284
Fax: 86-021-61049279
